Aircraft Structural Technician Career Overview
An Aircraft Structural Technician specializes in the fabrication, assembly, repair, and maintenance of an aircraft’s structural components. They work with metal, composites, and other aerospace materials to ensure that the aircraft’s frame, fuselage, wings, and support structures remain in top condition. These technicians play a vital role in ensuring aircraft safety, performance, and compliance with Federal Aviation Administration (FAA) or military regulations.
Key Responsibilities:
Inspect, assemble, and repair aircraft frames, wings, fuselage, and support structures.
Cut, shape, and install metal, composite, and sheet materials using specialized tools and equipment.
Identify and repair structural damage caused by corrosion, stress, or impact.
Read and interpret blueprints, technical manuals, and engineering drawings.
Use riveting, welding, and bonding techniques to join or reinforce aircraft components.
Ensure all structural repairs meet safety and regulatory standards.
Collaborate with engineers, mechanics, and avionics technicians to ensure aircraft integrity.
Maintain detailed documentation of structural work performed.
Required Skills & Qualifications:
Strong knowledge of aircraft materials, fabrication methods, and structural repair techniques.
Proficiency in using riveters, drills, grinders, welding equipment, and precision measuring tools.
Ability to read and follow technical schematics, engineering blueprints, and repair manuals.
Attention to detail and ability to work under strict safety and regulatory guidelines.
FAA certification or military aircraft structural training is often required.
Physical stamina and ability to work in confined spaces or at heights.
Work Environment:
Aircraft Structural Technicians work in aircraft hangars, manufacturing facilities, and repair stations, often performing repairs both indoors and outdoors. The job may require standing for long periods, lifting heavy materials, and working in challenging conditions such as tight spaces or elevated surfaces. Some positions may involve night shifts, weekends, or emergency on-call repairs, particularly in commercial aviation, military operations, or aerospace manufacturing.